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Dillon RL 550B Tool Head: Clamp down on precision! (page 4)

Article Index:
The Clamp: (cont'd)

Here is the 2D plan view of version 3:

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...the version 3 model (oblique):

Click for larger version...

... and version 3 model (top):

Click for larger version...

I discovered that the "ears" at the ends of the clamp were both unnecessary and actually counter-productive, and thus eliminated them in version 3. As you will be able to see in the work photos later in this article, the clamp is installed over the locator pin holes on the frame. The frame is not flat on top, thus the "ears" were not in contact with the frame making them superfluous. In addition, they actually made it somewhat difficult to adjust the dies with the clamp installed... not impossible, just a bit of a challenge. In any event, deleting them from the design eliminated both concerns. Additionally, the design change simplifies the part, which should make it easier and more economical to produce.

If you have a good eye, you might also be able to discern the increased diameter of the fastener boss in the center of the clamp. I returned the diameter to the maximum dimension possible while still maintaining clearances with the dies, pins, powder measure, et al. This allows more material outboard of the fastener shaft and increases the clamp's strength in the center where the tension/compression moments are greatest when installed.

Take a look at another component...

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Revised: March 03, 2006 .